麻豆淫院


A faster, cheaper method for making transistors and chips

A faster, cheaper method for making transistors and chips
Credit: 2011 EPFL

(麻豆淫院Org.com) -- It may soon be possible manufacture the miniscule structures that make up transistors and silicon chips rapidly and inexpensively. Swiss scientists are currently investigating the use of dynamic stencil lithography, a recent but not yet perfected method, for creating nanostructures.

Faster, less expensive, and better. These are the advantages of dynamic stencil , a new way of fabricating , such as the on and .

The principle of the 鈥渟tencil鈥 technique for making structures at the nanometer scale (a millionth of a millimeter) is simple: a substrate 鈥 a Silicon (Si) wafer or flexible plastics - is placed in an evaporator. On top of it stands a stencil with openings, called apertures, about 100-200 nanometers in size. During the metal evaporation, the stencil acts like a mask, and only the metal that passes through the apertures lands on the substrate. It is thus possible to locally deposit metal on the substrate in a very specific pattern. This precision is essential for the transistors or other electronic components made up of these structures to function properly. 鈥淭ake a piece of paper, cut a circle out of the middle. Put the rest of the paper against the wall, spray the whole thing with paint, and then remove the stencil. You have a nice circle. This is essentially the principle we鈥檙e using,鈥 says Veronica Savu, who works in EPFL鈥檚 Microsystems Laboratory, led by Professor Juergen Brugger. 鈥淯sing stencils to make something isn鈥檛 new, she continues. But to be able to do it at such a tiny scale is a real scientific challenge.鈥

A faster, cheaper method for making transistors and chips

And Savu has already taken on the challenge. Her research was highlighted on the cover of the scientific journal Nanoscale this summer. She has also recently won a grant from the Swiss National Science Foundation to continue her work. She is not satisfied with lithography that uses a static stencil, such as was described above, because it imposes several limitations; obtaining different patterns from a single stencil is impossible, for example. She鈥檚 interested in dynamic stencil lithography (DSL), a novel process that enables custom designs using the same stencil.

鈥淲ith a single aperture, our stencil can be moved during metal evaporation, and can draw several different two-dimensional patterns in a single operation, such as a square, a circle, a line or a cross. It鈥檚 like writing a text with a pencil,鈥 she explains. 鈥淲e have also proven that it is possible to use this method on a 100 mm-diameter substrate, the standard size used in industry.鈥 Up to this point, no one has managed to do everything that鈥檚 needed to apply DSL at nanoscale in the real world. 鈥淲e knew about DSL, about sub-micrometer size stencil openings, and about the use of stencils on industrial-size silicon samples. But nobody had yet been able to bring all those elements together in a single method.鈥

Static or dynamic stencil lithography could thus eventually be used in industry, replacing the traditional so-called 鈥渞esist-based鈥 nanolithography methods. Those are complicated and expensive processes. 鈥淭he use of stencils in the static mode represents a democratization of nanolithography 鈥 no need for expensive machinery, just a stencil and an evaporator,鈥 says Professor Brugger.

鈥淣ow, We are going to collaborate with the Nanoscience Center at the University of Basel to do tests that are needed to prove a real application of dynamic stencil lithography,鈥 Veronica Savu explains. 鈥淭he goal is to eventually make functional transistors, possibly using graphene or nanowires, like we鈥檝e already done with static stencil lithography.鈥

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