Credit: Journal of the American Chemical Society (2023). DOI: 10.1021/jacs.3c06903

A research team led by Prof. Gao Minrui from the University of Science and Technology of China (USTC) of the Chinese Academy of Sciences has developed a nickel (Ni)-based anion-exchange membrane fuel cell (AEMFC) anode catalyst with high resistance to ammonia (NH3) toxicity. The work was published in .

Hydrogen fuel cells play an important role in the current energy industry as a nonpolluting power source with high specific energy. However, the commercial platinum on carbon (Pt/C) catalysts are susceptible to ammonia poisoning in hydrogen fuel cells, causing performance degradation. Even worse, the hydrogen oxidation over platinum-based catalysts has slow kinetics in alkaline membrane fuel cells, which synergizes with ammonia poisoning to accelerate the performance degradation. Therefore, a new anode catalyst with high activity and to ammonia poisoning is urgently needed in the application of AEMFC.

Researchers reasoned that enriching electrons around Ni sites could repel lone-pair electron donation from NH3, and that incorporating metal elements with smaller electronegativity than that of Ni could provide to obtain electron-rich states. By doping chromium (Cr) into the efficient hydrogen oxidation catalyst molybdenum-nickel alloy (MoNi4), the team not only obtained the electron-rich states of Ni to suppress the electron supply of σN-H→dmetal, but also moved the d-band center down to block the reverse electron supply of d→σ*N-H, both of which greatly weakens the ammonia adsorption.

Rotating-disk electrode (RDE) tests showed that the Cr-doped catalyst Cr-MoNi4 underwent 10,000 cycles in the presence of 2 ppm NH3 without significant activity decay, while traditional Pt/C catalyst suffered severe decay under such conditions. In actual alkaline membrane fuel cells assembled with Cr-MoNi4 as anode can maintain 95% of the initial peak power density under 10 ppm NH3, in contrast to 65% of Pt/C catalyst.

It was shown that the Cr modifier created an electron-rich state that effectively inhibits σN-H→d supply, but also downshifted the d-band center, and less d-band filling also limits d-electron supply to the ammonia σ*N-H orbitals, thereby synergistically weakening NH3 binding. In conclusion, Cr-MoNi4 can be used as an efficient, highly NH3-resistant, and cost-effective negative HOR catalyst for AEMFC anode.

The rotating-disk electrode test revealed that Cr-MoNi4 showed no apparent composition and structural changes after 10,000 cycles with 2 ppm of NH3, while the platinum-carbon had a severe loss of performance. If put in an AEMFC, a device assembled with Cr-MoNi4 can retain 95% of its initial peak power density in the presence of 10 ppm NH3.

Attenuated total reflection surface-enhanced (ATR-SEIRAS) measurements revealed that the Cr-free MoNi4 and the commercial Pt/C catalysts exhibited ammonia adsorption behavior at different potentials, while the Cr-modulated catalysts showed no NH3 adsorption peaks. Electron energy loss spectroscopy (EELS) and electron paramagnetic resonance (EPR) measurements also indicated that the incorporation of Cr increased the occupancy of d-band states.

Prof. Gao's group has been working on the development and application of non-precious metal electrocatalysts for AEMFC. These findings will spur future research on platinum group metal (PGM)-free catalysts that resist poisoning by impurity gases for hydrogen fuel cells.

More information: Ye-Hua Wang et al, Efficient NH3-Tolerant Nickel-Based Hydrogen Oxidation Catalyst for Anion Exchange Membrane Fuel Cells, Journal of the American Chemical Society (2023).

Journal information: Journal of the American Chemical Society