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Rapid synthesis of gold microsphere array offers solution for advanced packaging in electronics

Researchers realize rapid synthesis of gold microsphere array for advanced packaging
Rapid approach to pure gold microsphere array fabrication. Credit: Cao An, Nature Communications (2024). DOI: 10.1038/s41467-024-53407-x

As electronic devices get smaller, it's becoming harder to achieve high-quality connections that are both reliable and safe from short circuits. Researchers developed the array-ACF (anisotropic conductive adhesives film) using metal-coated polymer microsphere arrays to make these connections years ago, but the bond between the metal and polymer could crack under pressure, affecting its performance.

Now, a collaborative team led by researchers from Hefei Institutes of Âé¶¹ÒùÔºical Science of the Chinese Academy of Sciences has achieved the efficient construction of -based conductive adhesives film (ACF) for advanced packaging. The research findings are in Nature Communications.

In their study, the researchers developed a new approach to fabricate pure gold microsphere arrays within one minute through a positioned self-assembly and laser-irradiated ripening strategy. This technique relies on a rapid layer-by-layer laser-induced melting and fusion process, effectively avoiding the anisotropic growth principle.

The fundamental advantage of this strategy lies in the formed size of gold microspheres, which is determined by the initial templating microholes and precise positioning within them. This not only facilitates but also ensures compatibility with lithography techniques in the industry.

Researchers realize rapid synthesis of gold microsphere array for advanced packaging
 Laser fluence factor and versatility. Credit: Cao An, adapted from Nature Communications (2024). DOI: 10.1038/s41467-024-53407-x

The technique is also flexible and can be used to create different kinds of microspheres, including alloy microspheres made from gold and other metals. When these microspheres are treated with a laser, they fuse together smoothly, creating stable and durable materials.

Compared to commercial gold-plated microspheres, the pure gold microspheres are much more flexible and resistant to electrical problems under pressure. These gold microsphere arrays could help improve the bonding of micro-displays, such as those used in μLED chips, which are key to creating high-resolution displays.

More information: An Cao et al, Rapid fabrication of gold microsphere arrays with stable deep-pressing anisotropic conductivity for advanced packaging, Nature Communications (2024).

Journal information: Nature Communications

Citation: Rapid synthesis of gold microsphere array offers solution for advanced packaging in electronics (2024, November 13) retrieved 28 June 2025 from /news/2024-11-rapid-synthesis-gold-microsphere-array.html
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