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February 27, 2025

Metal made in space lands on Earth

Credit: ESA-R. Moorkens O'Reilly
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Credit: ESA-R. Moorkens O'Reilly

The first metal 3D part ever created in orbit has landed on Earth.

The sample was produced in ESA's Metal 3D Printer on the International Space Station. Now, it's on Earth for the first time, at ESA's technical heart in the Netherlands (ESTEC).

The , developed by Airbus and its partners, was installed in the Columbus module by ESA astronaut Andreas Mogensen during his Huginn mission in January 2024. In June, the facility succeeded in making its first print, a curvy line in the shape of an "S." In the summer, the printer produced its first full sample, and then a second sample in December.

This first sample will now be tested in the Materials and Electrical Components Laboratory at ESTEC and compared to samples printed on Earth to understand how microgravity affects the .

The second sample will be handed over to the Technical University of Denmark (DTU).

While astronauts have operated plastic 3D printers on the International Space Station before, this marks the first successful metal printing in orbit. As missions venture farther from Earth, in-space manufacturing will be crucial for self-sufficiency, allowing to manufacture essential parts, repair equipment and create tools on demand, without relying on costly resupply missions.

Provided by European Space Agency

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The first metal 3D part created in orbit has returned to Earth, produced by ESA's Metal 3D Printer on the International Space Station. This achievement marks the first successful metal printing in space, a significant step for in-space manufacturing. The sample will be tested to compare its properties with Earth-printed counterparts, providing insights into the effects of microgravity on the printing process. This advancement is crucial for future missions, enabling astronauts to produce essential parts and tools independently.

This summary was automatically generated using LLM.