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An innovative system dehydrates fruit without heat

An innovative system that dehydrates fruit without heat
A pilot test of this system using vacuum and calcium chloride successfully dried apple and mango, matching moisture levels in commercial products. Credit: Luis Bastarrachea

Dried fruit is a tasty snack or sweet addition to recipes, but the water removal process often requires heat and energy. In a step toward more sustainable food preservation, researchers reporting in ACS Food Science & Technology have for drying food at room temperature by adjusting air pressure conditions and using food-safe calcium chloride.

In a proof-of-concept, the system successfully dried mango and apple slices to commercial levels.

Dehydrating food turns perishable items such as fruit into long-lasting pantry staples. Most tabletop and industrial-scale food dehydrators use circulated hot air to remove moisture, which is simple and effective but requires a lot of energy. Sun-drying foods uses mostly solar energy but is slow and darkens the final products.

Researcher Luis Bastarrachea is . In this most recent study, the moisture-adsorbing salt chloride, an ingredient used in cheese and molecular gastronomy applications, was incorporated into a room-temperature dehydration method and tested to see if it would impact the drying fruit's color.

The researchers built a no-heat dehydrating chamber with three sets of screens above a container of calcium chloride solution. They placed mango and apple slices on the screens and then compared two room-temperature drying methods: one with the chamber at standard air pressure and the other under a slight vacuum.

  • An innovative system that dehydrates fruit without heat
    Mango slices dried on different tiers (one slice is labeled here as top) inside a dehydrating chamber retained the bright yellow color of raw mango. Credit: Luis Bastarrachea
  • An innovative system that dehydrates fruit without heat
    Mango slices dried on different tiers (labeled here as middle and bottom) inside a dehydrating chamber retained the bright yellow color of raw mango. Credit: Luis Bastarrachea

After four days under standard air pressure, the calcium chloride solutions drew out and adsorbed less moisture from the fruits than those placed under vacuum. The fruit slices at standard air pressure also dried inconsistently. Slices on the top screen contained 50–70% water (by weight) and those on the bottom had 20–30% water after the dehydration process.

In contrast, the vacuum-assisted method produced consistently dried mango and apple pieces made up of about 30% moisture, which is similar to the amount in commercially available dried fruit, and represented a removal of approximately 95% of the initial water mass.

Vacuum-dried mango pieces kept the raw fruit's attractive bright yellow color; however, the two dehydration methods darkened the apples by similar amounts. In addition, scanning electron microscopy images showed the breakdown of starch granules in all the samples, but more of them broke down under standard pressure, suggesting that the vacuum-assisted method slows down deterioration mechanisms and retains freshness.

The water pulled out of the could potentially be reused. Bastarrachea says that "the collected water in the calcium chloride solution can be removed by evaporation, and the reconcentrated calcium solution can be reutilized in more dehydration cycles."

Ultimately, the recovered water could be used in or further treated for human consumption.

More information: McKade S. Roberts et al, Dehydration of Mango and Apple through Atmospheric Water Harvesting under Vacuum, ACS Food Science & Technology (2025).

Citation: An innovative system dehydrates fruit without heat (2025, August 11) retrieved 11 August 2025 from /news/2025-08-dehydrates-fruit.html
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