From pitcher plants to printing presses, study shows how sticky films can be tamed

Lisa Lock
scientific editor

Robert Egan
associate editor

A recent Cambridge study reveals why sticky liquids don't always spread evenly, knowledge that could help cut waste, improve product quality and make everyday technologies more reliable.
The research, led by Ph.D. student Saksham Sharma in the Particles, Soft Solids and Surfaces research group, has shown that there is a critical thickness where a retreating liquid film becomes unstable. Below this thickness, the film breaks apart and leaves evenly spaced lines of liquid as it retreats.
The study, in Âé¶¹ÒùÔºical Review Fluids last month, highlights a delicate balance of forces. The properties of the liquid, the surface it is drawn across and the speed at which it recedes all combine to decide whether a film will stay smooth or split.
Understanding this balance is key to improving manufacturing processes. By knowing how thin a film can be before it breaks down, engineers can design coatings and drying steps that are more consistent, more efficient and less wasteful.
The work was inspired by the fluids generated by pitcher plants, which use sticky filaments to trap insects. The team found the same behavior in lab experiments with droplets of viscous liquids sucked up in a pipette or just left to evaporate.
To uncover the physics behind the effect, the team carried out a simple but revealing experiment. They dipped glass slides into liquids and then drew them slowly upwards, leaving behind a receding film. Watching the film under controlled conditions revealed the exact point at which it began to destabilize.
Mathematical analysis confirmed the findings. It showed why the filaments appear and predicted how far apart they will be, depending on the properties of the liquid and the surface.
The understanding gained from this research is critical for numerous thin film applications. Uneven paintwork, streaky ink, and patchy coatings are all the result of the same hidden physics. From printing and packaging to food and pharmaceuticals, knowing when a thin film of liquid will stay smooth and when it will split into filaments can mean the difference between a product that works and one that fails.
Saksham said, "What looks like a simple droplet on glass is actually a delicate competition of forces. By understanding when and why films split, we can turn an everyday observation into practical insights for technologies we all rely on."
More information: Saksham Sharma et al, Newtonian and non-Newtonian thin films create finite-time filaments: Experiments and theory, Âé¶¹ÒùÔºical Review Fluids (2025).
Journal information: Âé¶¹ÒùÔºical Review Fluids