Catalyst design strategy enhances green urea synthesis efficiency

Lisa Lock
scientific editor

Robert Egan
associate editor

A research team from the Hefei Institutes of 麻豆淫院ical Science of the Chinese Academy of Sciences has constructed a copper (Cu) single-atom catalyst (Cu-N3 SAs) with a nitrogen-coordination structure. They used two-dimensional g-C3N4, derived from melamine pyrolysis, as a carrier to achieve efficient electrocatalytic urea synthesis under mild conditions.
The results are in Angewandte Chemie International Edition.
Urea is mainly synthesized via the energy-intensive and highly polluting Bosch-Meiser process. Therefore, it is crucial to develop sustainable urea synthesis methods driven by clean energy. However, synthesizing urea via the electrocatalytic co-reduction of CO2 and NO3鈥 still faces many challenges, including multi-electron reaction processes, complex C鈥揘 coupling reaction mechanisms, and competitive side reactions. These factors greatly reduce the efficiency of urea synthesis.
In this study, the researchers used a two-dimensional g-C3N4 carrier derived from melamine pyrolysis to stabilize copper atoms in a Cu鈥揘3 coordination structure. Using a tandem impregnation鈥損yrolysis method, they constructed copper single-atom electrocatalysts (Cu鈥揘3 SAs). Advanced characterization techniques, including X-ray absorption fine structure (XAFS) and X-ray photoelectron spectroscopy (XPS), confirmed the precise atomic structure and electronic state of the catalysts.
The Cu鈥揘3 SAs demonstrated exceptional activity, achieving a urea yield of 19,598 卤 1,821 mg h鈦宦 mgCu鈦宦 and a Faradaic efficiency of 55.4% at -0.9 V (vs. RHE). Further insights from in situ infrared spectroscopy, mass spectrometry, and X-ray absorption spectroscopy revealed that under reaction conditions, the Cu鈥揘3 sites dynamically reconstruct into an N2鈥揅耻鈥揅耻鈥揘2 configuration, which significantly boosts urea synthesis performance.
Complementary density functional theory (DFT) calculations revealed that this reconstruction occurs within the ring structure of single-layer g-C3N4. The resulting copper bisite structure enhances CO adsorption, accelerates multi-electron transfer, and lowers the energy barrier for the crucial *CONH intermediate formation鈥攖he first C鈥揘 coupling step in urea production.
According to the researchers, this study provides important theoretical guidance for understanding the dynamic evolution of actual catalytic active sites in efficient urea electrolysis.
More information: Jiafang Liu et al, In鈥怱itu Electrochemical Reconstruction of Copper Single鈥怱ites to Dual鈥怱ites for Ambient Urea Synthesis, Angewandte Chemie International Edition (2025).
Journal information: Angewandte Chemie International Edition
Provided by Chinese Academy of Sciences