Neutron generation: Going from tubes to chips
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(麻豆淫院) -- It was a figurative whack on the head that started Sandia National Laboratories distinguished technical staff member Juan Elizondo-Decanini thinking outside the box -- which in his case was a cylinder.
He developed a new configuration for neutron generators by turning from conventional cylindrical tubes to the flat geometry of computer chips. For size comparison, small neutron generators, which are like mini accelerators, are 1 to 2 inches in diameter, he said.
鈥淭he idea of a computer chip-shaped neutron source 鈥 compact, simple and inexpensive to mass-produce 鈥 opens the door for a host of applications,鈥 Elizondo-Decanini said.
The most practical, and the most likely to be near-term, would be a tiny medical neutron source implanted close to a tumor that would allow cancer patients to receive a low neutron dose over a long period at home instead of having to be treated at a hospital, he said.
The technology is ready to be licensed for some commercial applications, but other more complex commercial applications could take five to 10 years, Elizondo-Decanini said.
鈥淚t鈥檚 really revolutionary technology,鈥 said Stewart Griffiths, who retired in December as a senior scientist and engineer at Sandia. 鈥淛uan鈥檚 knowledge, insights and creativity into this enabled this really big jump from today to how we might do neutron generators in the future.鈥
Griffiths said the impact won鈥檛 be known for years, however.
鈥淭he maturation of the technology is still needed, but if that process is successful, it will have a huge impact,鈥 he said.
A three-year Laboratory Directed Research and Development (LDRD) project Elizondo-Decanini led demonstrated the basic technology necessary for a tiny, mass-produced neutron generator that he said can be adapted to medical and industrial applications. He said his team is seeking funding to make sure it works reliably and can be scaled to meet needs.
Elizondo-Decanini said it all started when now-retired senior manager Mike Sjulin told researchers he needed neutrons and he didn鈥檛 care how they were produced. Before that whack on the head, Elizondo-Decanini said, 鈥渨e were deep in the proverbial box, concentrating on making the cylinder more cylindrical.鈥
Traditionally, accelerator-based neutron generators with deuterium ion and tritium targets have operated on cylinders, which makes it easy to control the electric field and ion beam shape, he said. But that geometry also limits size, beam current and neutron output.
So members of Elizondo-Decanini鈥檚 team turned to computer chip geometry. Noting chips have two transistors per bit, they wondered if they could produce one neutron per transistor 鈥 what one of Elizondo-Decanini鈥檚 peers dubbed a 鈥渘eutristor.鈥
鈥淥nce you see it, it鈥檚 kind of obvious 鈥 but before that nobody ever thought of it,鈥 Elizondo-Decanini said.
The fun began with the technology challenges that presented, he said.
The team鈥檚 first step was to discover whether it was possible to make a generator shaped like a flat computer chip with all surface-deposited components 鈥 everything from the ion source to the target, Elizondo-Decanini said.
鈥淲e did not even know the proper scaling to go from cylindrical to flat, or from high operating voltages to lower operating voltages,鈥 he recalled.
However, he said, a cross-section diagram of the simplest diode-based neutron tube translated into the ideal surface-mounted topology, and team members knew they had the tools to design it.
The LDRD project pulled together people from all over Sandia, including design, microelectronics, materials, ceramics, precision fabrication, ion gas loading, engineering and detection calibration. After seven months of working on an ion beam lens design and an additional six months doing the necessary modeling, the team scaled things down.
鈥淭he challenges switched to make the device micron size, and then nano size, until we could scale it down no more,鈥 Elizondo-Decanini said. To date, the project has demonstrated scaling to the millimeter and micron size, with neutron production demonstrated in the millimeter size and ion sources demonstrated in the micron size, he said.
The team moved from a millimeter package that looks a like a printed circuit board to a micron package to the concept of mounting the package on a computer chip. The chip configuration allows varying numbers of layers in a stack. That led to the idea of rotating those layers for radial discharge to ramp up output 鈥 a return, in a way, to the cylinder.
To illustrate that, Elizondo-Decanini pinned down one end of a sample rectangular millimeter design and rotated the free end in a circle, much like rotating a protractor.
鈥淎ll of a sudden you have a cylindrical cavity like a pill box,鈥 he said. 鈥淚t鈥檚 still flat but now it looks like a pill box, and I have increased the number of neutrons by one or two orders of magnitude.鈥
If a neutron can be produced from each bit, 鈥渢hat鈥檚 a neutron source that you can use almost anywhere, in medical applications, in sensors for contraband, for nonproliferation,鈥 he said.
Elizondo-Decanini presented a paper, 鈥淪urface Mounted Neutron Generators,鈥 at the National Nuclear Security Administration LDRD Symposium in Washington, D.C., in July 2011 as one of three featured technical speakers chosen by each of the NNSA labs to showcase their top LDRD research activity.
A patent has been filed for the millimeter-size hybrid 鈥 hybrid because everything is solid state except a vacuum gap 鈥 that would be used for neutron capture cancer therapy. In addition, the project sparked half a dozen technical advances, the team is testing micron-size neutron source arrays built using Sandia鈥檚 MicroElectricoMechanical Systems facilities, and it鈥檚 initiated commercial technology transfer work.
Elizondo-Decanini presented his work in early April at Technology Ventures Corporation鈥檚 (TVC) Deal Stream Summit鈥檚 Parade of Posters, which gives researchers an opportunity to talk with possible investors. The nonprofit TVC was founded and funded by Lockheed Martin to help commercialize technology from the national laboratories.
Elizondo-Decanini鈥檚 vision for the neutron generator of the future is one that uses no tritium and no vacuum, is made in a solid state package and is fabricated at Sandia鈥檚 Microsystems and Engineering Sciences Applications (MESA) complex.
鈥淭hat has very dramatic technology implications and challenges,鈥 he said. 鈥淏ut that鈥檚 what I tell people, that鈥檚 what the national labs are all about.鈥
Provided by Sandia National Laboratories