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Super-elastic high-entropy Elinvar alloy discovered with potential for aerospace engineering

Super-elastic high-entropy Elinvar alloy discovered with potential for aerospace engineering
The stiffness of the high-entropy Elinvar alloy remains invariant with temperature. Credit: City University of Hong Kong

Metals usually soften when they expand under heating, but a research team led by a City University of Hong Kong (CityU) scholar and other researchers have discovered a first-of-its-kind super-elastic alloy that can retain its stiffness even after being heated to 1,000 K (726.85 degrees Celsius) or above, with nearly zero energy dissipation. The team believes that the alloy can be applied in manufacturing high-precision devices for space missions.

The research team was led by Professor Yang Yong from CityU's Department of Mechanical Engineering (MNE) together with his collaborators. The findings were published in the science journal Nature under the title "A Highly Distorted Ultraelastic Chemically Complex Elinvar Alloy."

Challenging thermal expansion principles

Usually, the elastic modulus, i.e. stiffness, of most solids, including metals, decreases when the increases as a result of thermal expansion. However, Professor Yang and his team discovered that a high-entropy alloy called Co25Ni25(HfTiZr)50, or "the high-entropy Elinvar alloy," reveals the Elinvar effect. This means the alloy firmly retains its over a very wide range of temperature changes.

"When this alloy is heated to 1,000 K, i.e., 726.85 degrees Celsius, or even above, it has stiffness comparable to that at , and it expands without any notable phase transition. This changes our textbook knowledge, as metals usually soften when they expand under heating," said Professor Yang.

The team conducted experiments in which a steel ball is bounced against (from the left) a Co25Ni25(HfTiZr)50 alloy plate, a plate of Cu50Zr45Al5, a NiAl alloy and commercial stainless steel. The Co25Ni25(HfTiZr)50 alloy plate was the most springy. Credit: Q.F. He, et al. / DOI: 10.1038/s41586-021-04309-1

Professor Yang explained that this was an accidental discovery. "We discovered this phenomenon in 2017 and spent several years trying to understand the underlying mechanisms to determine why the alloy's stiffness does not change with increased temperature," he added. The experiment verified that the microstructure and mechanical properties of the alloy were insensitive to annealing at 1,273 K (1,000 degrees Celsius) for different time durations.

"This means the stiffness of the alloy remains invariant to temperature. According to the literature, no known metals have been found to behave this way before our findings," said Professor Yang.

Special structure leads to unique properties

Professor Yang and his team recently discovered the reason behind the discovery: a special highly distorted lattice structure with a complex atomic-scale chemical composition. Because of the combination of the unique structural features, the high-entropy Elinvar alloy has a very high energy barrier against dislocation movements. Consequently, it displays an impressive elastic strain limit and a nearly 100 percent energy storage capacity.

Super-elastic high-entropy Elinvar alloy discovered with potential for aerospace engineering
The figure shows that the elastic modulus of the alloy remains almost constant (a slight increase) when the temperature rises from 300K to 950K, i.e. from 26.85Cto 676.85C. The finding suggests that the structure is stable even at very high temperatures. Credit: Q.F. He, et al. / DOI: 10.1038/s41586-021-04309-1

The team also discovered that the high-entropy Elinvar alloy has an elastic limit—the maximum strain that can be developed within it without causing permanent deformation—of about 2 percent in bulk forms at room temperature, in sharp contrast to conventional crystalline which have an elastic limit of less than 1 percent.

While an alloy with a similar composition was reported several years ago, its structure and behavior were not understood at the time. In this study, the team developed three atomic structural models for the same alloy with different distributions of the element atoms and compared the properties. They patented the discovery based on this systematic investigation of the alloy system.

Potential for making high-precision devices

Interestingly, the team found that the alloy is "very springy" and can store a large amount of elastic energy. Professor Yang pointed out that the alloy could be used for energy storage for subsequent energy conversion. "Since elasticity does not dissipate energy and therefore will not generate heat, which can cause devices to malfunction, this super-elastic alloy will be useful in high-precision devices, such as watches and chronometers," he explained.

Super-elastic high-entropy Elinvar alloy discovered with potential for aerospace engineering
The team developed three atomic structural models for the same alloy, with different distributions of the element atoms, and compared their properties. Model II and III agreed well with the experimental results. Credit: Q.F. He, et al. / DOI: 10.1038/s41586-021-04309-1

The research team envisions many applications for the alloy, particularly in aerospace engineering, in which devices and machinery are expected to undergo drastic temperature changes. "We know that the temperature ranges from 122 degrees Celsius to -232 degrees Celsius on the surface of the moon, for example. This alloy will remain strong and intact in an extreme environment, and so it would fit very well with future mechanical chronometers operating within a wide range of temperatures during space missions," said Professor Yang.

More information: Yon Yang, A highly distorted ultraelastic chemically complex Elinvar alloy, Nature (2022). .

Journal information: Nature

Citation: Super-elastic high-entropy Elinvar alloy discovered with potential for aerospace engineering (2022, February 9) retrieved 10 July 2025 from /news/2022-02-super-elastic-high-entropy-elinvar-alloy-potential.html
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