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Precursor hydrolysis method allows for mass production of SiOâ‚‚ multi-shell hollow spheres

Researchers develop precursor hydrolysis method for mass production of SiO&#8322 multi-shell hollow spheres
SiO2 MHSs with different void ratios by applying different pH of ammonia solution as hydrolysis medium, which were (a) 0.85 (pH=13), (b) 0.24 (pH=11) and (c) 0.05 (pH=10). The yellow curves represent the shells, the spaces between of which are the voids. Credit: Advanced Materials (2024). DOI: 10.1002/adma.202409421

Due to the characteristics of porous walls and empty spaces, SiO2 multi-shell hollow spheres (MHSs) can regulate mass, energy transfer, and chemical reactions, making them promising for applications in confinement catalysis, energy storage, chemical separation, and drug release. However, scaling up the production of SiO2 MHSs from laboratory synthesis to industrial production remains a significant challenge.

To address this issue, a research team led by Prof. Zhu Qingshan from the Institute of Process Engineering (IPE) of the Chinese Academy of Sciences, developed a precursor hydrolysis method (PHM) to achieve mass production of SiO2 MHSs. The study is in Advanced Materials.

Firstly, precursors containing Si(NH)2 were synthesized from SiCl4 and NH3 using a fluidized bed reactor. The precursors were then hydrolyzed in ammonia water at 25°C for five hours and subsequently heated to 60°C to directly obtain SiO2 MHSs.

Additionally, the researchers found that by adjusting the hydrolysis medium, they could effectively control the void ratios and diameters of SiO2 MHSs, with void ratios ranging from 0.05 to 0.85.

In contrast to conventional methods, the PHM eliminated the processes of template preparation and high-temperature treatments, allowing the synthesis of kilograms of SiO2 MHSs powder. This method improved synthesis efficiency and reduced costs, enabling the transition of SiO2 MHSs from laboratory research to industrial applications.

More information: Yuqi Geng et al, Mass Production of Multishell Hollow SiO2 Spheres With Adjustable Void Ratios and Pore Structures, Advanced Materials (2024).

Journal information: Advanced Materials

Citation: Precursor hydrolysis method allows for mass production of SiOâ‚‚ multi-shell hollow spheres (2024, November 19) retrieved 8 September 2025 from /news/2024-11-precursor-hydrolysis-method-mass-production.html
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