May 19, 2025 report
Âé¶¹ÒùÔºicists determine how to cut onions with fewer tears

A team of physicists, biologists and engineers at Cornell University, in the U.S., has discovered some of the factors that lead to more or less spray when cutting onions and found a couple of ways to reduce the amount of eye irritation. The group has published a describing their study on the arXiv preprint server.
Prior research has shown that eye irritation when cutting onions is caused by the release of syn-propanethial-S-oxide into the air along with other juices in the onion. For this new study, the team in New York wanted to know what factors led to more or less of the juices being spewed into the air during slicing.
To find out, the research team outfitted a special guillotine that could be fitted with different types of blades. They also coated onion chunks with paint to allow for better viewing of the cutting process. They used the guillotine to cut samples, each of which was recorded. Trials varied knife size, sharpness and cutting speed. They even used an electron microscope to accurately measure the knives before use.
The videos revealed that the differences in the amount of spray released, and thus the amount of eye irritation, were due to the sharpness of the knife and the speed at which it cut the onion. The sharper the knife, and slower the cut, the less spray. This was because duller knives tended to push down on the onion, forcing its layers to bend inward—as the cut ensued, the layers sprang back, forcing juice out into the air.
They also noted that as the juice droplets were flung into the air, they tended to fragment into smaller drops, which allowed them to persist longer. Faster cutting also resulted in more juice generation, and thus more mist to irritate the eyes.
They conclude that onion cutters use the sharpest knife they can find and cut their onions slowly.
More information: Zixuan Wu et al, Droplet Outbursts from Onion Cutting, arXiv (2025).
Journal information: arXiv
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