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July 8, 2025

Microrobots shaped and steered by metal patches could aid drug delivery and pollution cleanup

Fabrication of precise patchy particles via two-photon lithography and stencil masking. a Particles and stencils are printed simultaneously using two-photon lithography. The material of choice is deposited, and the stencils are selectively removed by agitation to reveal precise patchy particles. Substrate is blue, resin is yellow, laser is red, metal is gold, particles fluoresce green. b Schematic illustration of PPP fabrication. Polymer resin is green, metal is black. c CU logo deposited onto a 10 µm diameter sphere. d Complex patch design with a smaller CU logo above a mountain range. Minimum feature size is ≈200 nm. In both cases, the patches comprise 10 nm chromium and 30 nm gold deposited using thermal evaporation. Images in (c, d) were taken using a mix of backscattering and secondary electron microscopy. Credit: Nature Communications (2025). DOI: 10.1038/s41467-025-61218-x
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Fabrication of precise patchy particles via two-photon lithography and stencil masking. a Particles and stencils are printed simultaneously using two-photon lithography. The material of choice is deposited, and the stencils are selectively removed by agitation to reveal precise patchy particles. Substrate is blue, resin is yellow, laser is red, metal is gold, particles fluoresce green. b Schematic illustration of PPP fabrication. Polymer resin is green, metal is black. c CU logo deposited onto a 10 µm diameter sphere. d Complex patch design with a smaller CU logo above a mountain range. Minimum feature size is ≈200 nm. In both cases, the patches comprise 10 nm chromium and 30 nm gold deposited using thermal evaporation. Images in (c, d) were taken using a mix of backscattering and secondary electron microscopy. Credit: Nature Communications (2025). DOI: 10.1038/s41467-025-61218-x

Researchers at the University of Colorado Boulder have created a new way to build and control tiny particles that can move and work like microscopic robots, offering a powerful tool with applications in biomedical and environmental research.

The published in Nature Communications, describes a new method of fabrication that combines high-precision 3D printing, called two-photon lithography, with a microstenciling technique. The team prints both the particle and its stencil together, then deposits a thin layer of metal—such as gold, platinum or cobalt—through the stencil's openings. When the stencil is removed, a metal patch remains on the particle.

The particles, invisible to the naked eye, can be made in almost any shape and patterned with surface patches as small as 0.2 microns—more than 500 times thinner than a human hair. The metal patches guide how the particles move when exposed to electric or magnetic fields, or chemical gradients.

"The shape of surface patches gives particles information about where to go," said Assistant Professor Wyatt Shields, one of the paper's authors. "We've not had good methods to control the shape of those patches until now."

With this control, these particles could potentially help improve how drugs spread through human organs, improving the drug's overall effectiveness, or aid in the removal of pollutants from contaminated environments.

The research team includes first author Kendra Kreienbrink, a and engineering Ph.D. student in the Shields Lab, along with two : Zoe Cruse, majoring in chemical and and computer science, and Alisha Kumari, in .

"This paper not only represents the exciting things that can be accomplished in active particles and microrobots using nonconventional microfabrication," Shields said, "but that the inclusion and mentorship of undergrads early in research can lead to innovative outcomes."

More information: Kendra M. Kreienbrink et al, Precise surface patches on active particles of arbitrary shape through microstenciling, Nature Communications (2025).

Journal information: Nature Communications

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A fabrication method combining two-photon lithography and microstenciling enables the creation of microrobots with precisely patterned metal patches as small as 0.2 μm. These patches control particle movement in response to external fields or gradients, offering potential for targeted drug delivery and environmental remediation.

This summary was automatically generated using LLM.