Perovskite nanoparticle bead milling process and enhanced oxygen evolution reaction activity via low-temperature (300 掳C) exsolution. Credit: POSTECH

A research team from Pohang University of Science and Technology (POSTECH) and Seoul National University has developed a new method to activate water-splitting catalysts at an oven temperature of just 300掳C鈥攎uch lower than the conventional furnace temperature of 800掳C. This low-temperature process also boosts the catalyst's oxygen evolution efficiency by nearly sixfold.

The study, led by Prof. Yong-Tae Kim and Dr. Sang-Mun Jung of POSTECH and Prof. Junwoo Son and Dr. Youngkwang Kim of Seoul National University, was in the journal Advanced Functional Materials.

Solar and generate electricity that fluctuates with the weather. Hydrogen offers a solution to store this . Using electricity to split water into hydrogen and oxygen allows the energy to be stored and later converted back into electrical power鈥攅nabling long-term large-scale energy storage.

However, the (OER) at the anode of water electrolyzers requires a high overpotential due to the sluggish kinetics of its multistep electron-transfer process. Electrocatalysts are used to accelerate the reaction, and consequently, extensive efforts have been devoted to the development of highly active electrocatalysts for OER.

The team focused on a type of material called perovskite, which is stable and easy to modify. However, its relatively large particle size (>100 nm) limits its catalytic activity.

To overcome this, the researchers used a method called "exsolution," where metal ions in the perovskite lattice migrate to the surface and form nanoscale active particles.

Normally, exsolution requires heating above 800掳C for several hours. However, by applying a technique called bead milling, the researchers achieved the same effect at just 300掳C. Bead milling grinds the material using microscopic beads, breaking it into and loosening its internal structure. This makes it easier for the to reach the surface.

The exsolved electrocatalyst generates oxygen nearly six times more efficiently than the original perovskite catalyst, while significantly reducing energy costs. This makes the method more suitable for large-scale production of hydrogen from renewable energy.

"This study marks a major step toward developing high-performance, low-cost catalysts for water electrolysis," said Prof. Kim. "Controlling structure at the nanoscale will be key to improving system efficiency."

More information: Sang鈥怣un Jung et al, Low鈥怲emperature Exsolution of Cobalt From Perovskite Nanoparticles via Bead Milling for Enhanced Electrocatalytic Oxygen Evolution Reaction, Advanced Functional Materials (2025).

Journal information: Advanced Functional Materials