Âé¶¹ÒùÔº


Catalyst evolution reveals the unsung heroes in industrial ammonia production

Behind the scenes of ammonia synthesis
Behind the scenes of ammonia synthesis. Credit: FHI

Researchers at the Fritz Haber Institute of the Max Planck Society, in collaboration with the Max Planck Institute of Chemical Energy Conversion and Clariant have unveiled new insights into the complex catalyst systems used in industrial ammonia production. By examining the structural evolution of these catalysts, the study highlights the critical role of promoters in enhancing performance and stability.

The Haber-Bosch process, a cornerstone of industrial ammonia production, has remained largely unchanged for over a century. However, researchers at the Departments of Inorganic Chemistry and Interface Science of the Fritz Haber Institute, the Max Planck Institute for Chemical Energy Conversion, and Clariant have made significant strides in the mechanistic understanding of the highly complex industrial catalyst that drives this process.

By using advanced characterization techniques like operando scanning and near-ambient pressure X-ray photoelectron spectroscopy, the team has decoded the complex interactions within multi-promoted ammonia synthesis catalysts.

Prof. Thomas Lunkenbein, the corresponding author, stated, "Our research provides a deeper understanding of the catalyst's inner workings, revealing how promoters and structural transformations contribute to its efficiency and stability. This knowledge is crucial for developing next-generation catalysts that are both more effective and sustainable."

The findings are in the journal Nature Communications.

The surface of the multi-promoted catalyst started to change during the reductive activation treatment. The drifting field of view of the OSEM images results from thermal expansion effects and chemical transformations. Credit: Nature Communications (2025). DOI: 10.1038/s41467-025-63061-6

The study reveals that the activation phase is crucial for forming the active catalyst configuration. During this phase, the interplay of various phases facilitates the transformation of the catalyst's structure into a porous entity with a special surface coverage paving the way for its enhanced performance and longevity.

Promoters: The unsung heroes

Promoters, including potassium, calcium, and aluminum oxides, are vital in stabilizing the catalyst's structure and boosting its activity. These elements work together to create cement-like phases—an important ingredient for robust and efficient catalyst capable of sustaining ammonia synthesis over extended periods. In addition, ammonia K—a special form of highly dispersed K+ species—was found to be the pacemaker of the catalytic reaction.

The research highlights the importance of the catalyst's hierarchical porous structure, which is stabilized by mineral phases. This architecture not only enhances the 's durability but also its resistance to deactivation, ensuring consistent performance in industrial settings.

This study sheds light on the intricate dynamics of ammonia synthesis catalysts, offering valuable insights that could pave the way for future innovations in industrial chemistry, including the strong need to consider the dynamic nature of active catalytic surfaces while at work.

By understanding the role of promoters and the critical role of the activation process, researchers can develop more efficient and sustainable catalysts for production. We acknowledge the expertise and input of Prof. Dr. Robert Schlögl, who, together with a team of excellent scientists, led to this important scientific contribution.

More information: Luis Sandoval-Díaz et al, Decoding technical multi-promoted ammonia synthesis catalysts, Nature Communications (2025).

Journal information: Nature Communications

Provided by Max Planck Society

Citation: Catalyst evolution reveals the unsung heroes in industrial ammonia production (2025, September 22) retrieved 22 September 2025 from /news/2025-09-catalyst-evolution-reveals-unsung-heroes.html
This document is subject to copyright. Apart from any fair dealing for the purpose of private study or research, no part may be reproduced without the written permission. The content is provided for information purposes only.

Explore further

Key transition point in catalyst kinetics could boost green hydrogen production

0 shares

Feedback to editors