Chemists achieve ethylene electrosynthesis from acetylene at ampere-level current density

Lisa Lock
scientific editor

Robert Egan
associate editor

Ethylene is traditionally obtained through steam cracking of petroleum-derived hydrocarbons. Recently, the semi-hydrogenation of coal-derived acetylene has emerged as an alternative to produce ethylene. In particular, electrocatalytic acetylene semi-hydrogenation (EASH) is advantageous because it is driven by renewable energy and has low carbon emissions.
However, the practical application of ethylene electrosynthesis via EASH has been hindered by slow reaction rate, limited ethylene selectivity, and low energy efficiency. In addition, studies have primarily focused on tuning catalytic active sites at the nanoscale and atomic scale, and the critical role of mesoscopic mass transport within electrodes has often been overlooked.
In a study in Angewandte Chemie International Edition, a research team led by Prof. Bao Xinhe and Prof. Gao Dunfeng from the Dalian Institute of Chemical 麻豆淫院ics (DICP) of the Chinese Academy of Sciences achieved ethylene electrosynthesis from acetylene at ampere-level current density by promoting interparticle mass transport.
Researchers showed quantitatively the crucial role of interparticle mass transport within the catalyst layer of a gas diffusion electrode. By increasing the average interparticle distance of Cu cubes, they improved acetylene adsorption and ethylene desorption, leading to enhanced EASH performance.
The Cu cube electrode with a large average interparticle distance of 265 nm exhibited an ethylene Faradaic efficiency of 97.4% at a current density of 1.0 A cm鈭2 and a maximum ethylene partial current density of 1.5 A cm鈭2 in an alkaline membrane electrode assembly electrolyzer.
Moreover, the researchers revealed that increasing the interparticle distance of Cu cubes effectively promoted mass transport, enabling efficient ethylene electrosynthesis under industrially relevant conditions.
"Our study demonstrates the key role of mesoscopic mass transport in electrocatalysis. This factor should be considered in designing high-performance electrocatalytic systems," said Prof. Gao.
More information: Chuanchuan Yan et al, Ethylene Electrosynthesis from Acetylene at Ampere鈥怢evel Current Density via Promoting Interparticle Mass Transport, Angewandte Chemie International Edition (2025).
Journal information: Angewandte Chemie International Edition
Provided by Chinese Academy of Sciences